JR Competencies

Jonas & Redmann have extensive expertise in the automation of complex and multi-layered production processes.

Automation of Complex Processes

We are particularly specialized in the development of technologies for production processes, which have either not yet been automated or were previously considered as non-automatable. Let us share our expertise so you can profit from our extensive process know-how from numerous projects in the high-tech sectors: photovoltaics, energy storage, medical engineering and assembly automation. With our extensive expertise, we offer our customers tried and tested processes and efficient system solutions for demanding applications.

Portfolio for High-Tech Branches

Connection Technologies

In automated assembly, the joining and connecting of the functioning units play a key role.

Optimum Connection Solutions

We integrate a wide range of connection technologies in our comprehensive solution for the assembly of electronic and automotive components.

Connection Technologies Portfolio

Joining technology

Screw technology

Press-fit technology | precision pressing

Riveting technology

Soldering for selective soldering

Heat sealing

Welding technology

Adhesive and dosing technology

Marking & Processing

In the production of high-tech products, sensitive or pliable materials pose high demands on processing and marking processes.

Processing of High-tech Materials

From hard-brittle silicon, to pliable ultrathin foils, through to fine hollow fibers – our engineering expertise makes it possible to process numerous high-tech materials. Our automation solutions come equipped with a high level of precision and quality to ensure your complex product is produced according to specifications.

Marking and Processing Portfolio

Filling / Dosing of solids and fluids

Precision dispensing of pastes and adhesives

Surface coating with pasty media

Using die cutter for the shaping of foil blanks

Z-folding of separators in accumulator production

Reshaping of hoses/tubes

Reshaping | Deep drawing of composite films

Bundling and cutting of hollow fibers

Laser marking

Pad and ink-jet printing

Labelling

Handling & Assembly

Jonas & Redmann are specialists in the conception and production of highly intelligent assembly solutions as well as customized handling technology.

Modular Assembly – Agile and Highly Flexible

We offer scalable automated and semi-automated assembly and handling systems, for which various elements can be easily reconfigured.  By making sure our components are easily convertible, we ensure your flexibility and enable the production of various product types. The integration of additional modules with new functionalities into existing lines can be easily implemented.

Assembly Portfolio

Assembly of very small parts with high cycle times

Precision and micro assembly machines             

Sorting technology for bulk materials

Pick & Place module | Assembly-handling modules

Robotics (all kinematics)

Palletization units

Stacking units

Dosing units

Handling and Transport Portfolio

Material feed

Transfer systems

Portal handling

Special grippers for flexible materials

Special grippers for hard/brittle and ultra-thin materials

Transport and storage devices for sensitive products/customized

Modular grippers for easy conversion when changing variants

Workpiece carrier (WT) transfer systems

AGV – Automated Guide Vehicles

Overhead transport systems

Metrology

We offer reliable in-line inspection technology and in-process analysis software for consistent quality management in ongoing production. We consider all metrologically relevant steps already during the conception phase of a machine or production line. On request, when finished, the complete solution includes comprehensive quality inspection and evaluation of each measuring cell as well as all inspected objects.

Consitency in Quality Assurance

Material receiving inspection

Continuous testing and monitoring during production with integrated NIO parts removal system

End-of-line Test

Inspection Technology Portfolio

Robot-vision systems

Surface inspection

Measurement of layer thickness

Precision weighing

Assembly and completeness check

Code identification

Inline measurement

Laser Technology

We offer the integration of laser technology in automation technology paired with sound process competence in numerous laser applications.

Highest Accuracy in Micro-Machining

Due to the fact that we have our own laser laboratory and are in close cooperation with competence centers in the fields of laser sources and optics, we are able to keep up with rapid technological development and the implementation of customer-specific laser processing systems.

Structuring of Solar Cells

Automated tab welding in the production of lithium-based battery cells

Cutting | Separation of solar cells

Stripping | Decoating e.g. of enameled copper wire in stator production

Marking

Screen Printing

Jonas & Redmann are leading producers of fully-automated screen printing systems for the front and backside metallization of crystalline silicon solar cells.

High Screen Quality and Low Paste Consumption

Specific development, having taken place in the field of screen printing since 2009, and combined with our expertise in the processing and handling of hard-brittle materials, has led to pioneering metallization systems and helped to equip them with competitive and unique selling point features. We would be happy to incorporate our expertise in industrial screen printing into your project.

Highest possible level of accuracy in object orientation and screen printing

Soft-Print Technology through low-contact transport and processing strategies

Unique screen lift kinematics for high screen life

Innovative pressure deposit coating

Multi-layer printing processes with the highest level of precision possible

Software Development

Automation software is essential to ensure a high level of both functionality and efficiency. A core competence of Jonas & Redmann is the development of individual software for technically complex machines and systems.

Individual Software Solutions

We develop individual software as either an integral part of your machines or as a complimentary application. You benefit from our experience with numerous control and visualization systems (Siemens, Beckhoff, Allen Bradley, customized).

Software Development Portfolio

High-level language programming

Manufacturing Execution System (MES) interfaces

System integration of measurement technology | Process technology

Programming of industrial robots  

Performance increase through software | Diagnosis and remote access