Globally Unique Measurement Platform for Fraunhofer PV-TEC Research Factory
The successful installation of a cell tester by Berlin-based custom machine manufacturer Jonas & Redmann facilitates flexible electrical and optical characterization of solar cells at the PV-TEC Photovoltaic Technology Evaluation Center. Opened as a research factory for solar cells twelve years ago, the PV-TEC industrial laboratory is an important player in the piloting of crystalline silicon solar cells, thus helping to close the gap between research and industry.
From a production technology perspective, a research line such as Fraunhofer ISE’s PV-TEC – with its high level of product diversity and relatively low batch sizes – has special requirements for a cell tester. Measurement of a wide range of cell designs and formats is just as important as the integration of measurement systems from different manufacturers, sometimes also in retrospect or only temporarily. Jonas & Redmann developed a highly flexible cell tester to meet these needs. Alexander Krieg, Research Associate at the Inline Solar Cell Analysis and Simulation group at Fraunhofer ISE, who was involved with the project from the beginning, said: “The cell tester for the Fraunhofer ISE Photovoltaic Technology Evaluation Center is the only measurement platform of its kind in the world today. It was developed for electrical and optical characterization of solar cells and is the result of close cooperation with our partner Jonas & Redmann. The highly flexible system currently unifies 13 measurement systems from leading manufacturers in the photovoltaics industry, while meeting the special requirements for operation in a research environment.” The cell tester guarantees extremely gentle solar cell transport and offers a comprehensive technical solution for the inspection of different cell designs. In addition to standard solar cells, the platform can also reliably characterize back contact, bifacial, busbarless, and half-cut solar cells. Developed specifically for use in the research field, the following technical features highlight how the cell tester enables flexible use cases at the Fraunhofer industrial laboratory:
Repeat measurements in case of error, multiple measurements
Optical inspection of both front and rear sides of the cell in a single pass on one conveyor system through automatic cell flipping
Implementation of different material flows, such as carrier-carrier or carrier-box operation, or manual loading to process special formats
Height-adjustable carrier loading and unloading positions in automatic mode, to support processing of curved cells
The integration of a rotary indexing table and uncovered rear side of the solar cell allows bifacial performance measurement (with simultaneous illumination of front and rear sides). This facilitates the detailed characterization of bifacial solar cells under realistic conditions. In addition to standard contact units consisting of two to six measurement bars, it is also possible to integrate special contact units for back contact and busbarless solar cells. This makes automatic measurement of the characteristic curve of these solar cell types possible. Specific measurement results can be assigned to individual solar cells through a wafer tracking system in combination with a data matrix code scanner. Data exchange between the measurement systems guarantees detailed and precise characterization of the solar cells. A combined electrical and photoluminescence measurement system automates advanced loss analysis methodologies. Integration of a high-precision linear axis to ensure low-vibration transport of the solar cells facilitates high resolution 2D and 3D print inspection with an optical resolution of 10 µm/pixel. Dr. Stefan Rein, Head of Quality Assurance, Characterization and Simulation at Fraunhofer ISE, emphasized: “This highly flexible and future-oriented measurement machine was only possible thanks to the committed cooperation and creativity of the Jonas & Redmann engineers. They were successfully able to translate the specific requirements of ISE scientists into high-performance and standards-compliant solutions. A number of interesting ideas for expansion have already been put forward.”
https://www.ise.fraunhofer.de/de/fue-infrastruktur/tecs/pv-tec.html
https://www.jonas-redmann.com/geschaeftsfelder/photovoltaik/cell-tester/
Contact:
Karin Schneider M.A.
Head of Press and Public Relations
Fraunhofer-Institut für Solare Energiesysteme ISE
Heidenhofstraße 2, 79110 Freiburg
Phone +49 761 4588-5147
karin.schneider@ise.fraunhofer.de
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