Cell Production

The production of lithium-ion cell batteries includes the three main process stages of electrode production, cell assembly and formation and aging. Automation is a critical factor for success, particularly in the process stage of cell assembly.

Cell Assembly

We offer sophisticated solutions for all automation stages of the assembly of flat and prismatic cells – from the laboratory machine to a complete assembly line.

Automation of Process Stages

Separation – single sheets from rolls

Stacking and winding of electrodes and separator

Contact of conductor foils with tabs

Incorporating of stacks into packaging | cans or pouches

Filling with electrolytes

Pulsating or contact seal, laser welding

Contact

Walter Mayrink

Sales Engineer
Energy Storage

Phone: +49 30 230866-6274
Fax: +49 30 230866-6150

E-Mail

  • JR Competencies

    Jonas & Redmann have extensive expertise in the automation of complex and multi-layered production processes.

    Automation of Complex Processes

    We are particularly specialized in the development of technologies for production processes, which have either not yet been automated or were previously considered as non-automatable. Let us share our expertise so you can profit from our extensive process know-how from numerous projects in the high-tech sectors: photovoltaics, energy storage, medical engineering and assembly automation. With our extensive expertise, we offer our customers tried and tested processes and efficient system solutions for demanding applications.

    Portfolio for High-Tech Branches

    Development of new production technologies and the necessary machines

    Standardized platforms for automation, measuring technology and process technologies

    Laboratory equipment systems, individual plant systems, integrated production lines

  • Connection Technologies

    In automated assembly, the joining and connecting of the functioning units play a key role.

    Optimum Connection Solutions

    We integrate a wide range of connection technologies in our comprehensive solution for the assembly of electronic and automotive components.

    Connection Technologies Portfolio

    Joining technology

    Screw technology

    Press-fit technology | precision pressing

    Riveting technology

    Soldering for selective soldering

    Heat sealing

    Welding technology

    Adhesive and dosing technology

  • Marking & Processing

    In the production of high-tech products, sensitive or pliable materials pose high demands on processing and marking processes.

    Processing of High-tech Materials

    From hard-brittle silicon, to pliable ultrathin foils, through to fine hollow fibers – our engineering expertise makes it possible to process numerous high-tech materials. Our automation solutions come equipped with a high level of precision and quality to ensure your complex product is produced according to specifications.

    Marking and Processing Portfolio

    Filling / Dosing of solids and fluids

    Precision dispensing of pastes and adhesives

    Surface coating with pasty media

    Using die cutter for the shaping of foil blanks

    Z-folding of separators in accumulator production

    Reshaping of hoses/tubes

    Reshaping | Deep drawing of composite films

    Bundling and cutting of hollow fibers

    Laser marking

    Pad and ink-jet printing

    Labelling

  • Handling & Assembly

    Jonas & Redmann are specialists in the conception and production of highly intelligent assembly solutions as well as customized handling technology.

    Modular Assembly – Agile and Highly Flexible

    We offer scalable automated and semi-automated assembly and handling systems, for which various elements can be easily reconfigured.  By making sure our components are easily convertible, we ensure your flexibility and enable the production of various product types. The integration of additional modules with new functionalities into existing lines can be easily implemented.

    Assembly Portfolio

    Assembly of very small parts with high cycle times

    Precision and micro assembly machines             

    Sorting technology for bulk materials

    Pick & Place module | Assembly-handling modules

    Robotics (all kinematics)

    Palletization units

    Stacking units

    Dosing units

    Handling and Transport Portfolio

    Material feed

    Transfer systems

    Portal handling

    Special grippers for flexible materials

    Special grippers for hard/brittle and ultra-thin materials

    Transport and storage devices for sensitive products/customized

    Modular grippers for easy conversion when changing variants

    Workpiece carrier (WT) transfer systems

    AGV – Automated Guide Vehicles

    Overhead transport systems

  • Metrology

    We offer reliable in-line inspection technology and in-process analysis software for consistent quality management in ongoing production. We consider all metrologically relevant steps already during the conception phase of a machine or production line. On request, when finished, the complete solution includes comprehensive quality inspection and evaluation of each measuring cell as well as all inspected objects.

    Consitency in Quality Assurance

    Material receiving inspection

    Continuous testing and monitoring during production with integrated NIO parts removal system

    End-of-line Test

    Inspection Technology Portfolio

    Robot-vision systems

    Surface inspection

    Measurement of layer thickness

    Precision weighing

    Assembly and completeness check

    Code identification

    Inline measurement

  • Laser Technology

    We offer the integration of laser technology in automation technology paired with sound process competence in numerous laser applications.

    Highest Accuracy in Micro-Machining

    Due to the fact that we have our own laser laboratory and are in close cooperation with competence centers in the fields of laser sources and optics, we are able to keep up with rapid technological development and the implementation of customer-specific laser processing systems.

     

    Structuring of Solar Cells

    Automated tab welding in the production of lithium-based battery cells

    Cutting | Separation of solar cells

    Stripping | Decoating e.g. of enameled copper wire in stator production

    Marking

  • Screen Printing

     

    Jonas & Redmann are leading producers of fully-automated screen printing systems for the front and backside metallization of crystalline silicon solar cells.

    High Screen Quality and Low Paste Consumption

     

    X

    Specific development, having taken place in the field of screen printing since 2009, and combined with our expertise in the processing and handling of hard-brittle materials, has led to pioneering metallization systems and helped to equip them with competitive and unique selling point features. We would be happy to incorporate our expertise in industrial screen printing into your project.

    Highest possible level of accuracy in object orientation and screen printing

    Soft-Print Technology through low-contact transport and processing strategies

    Unique screen lift kinematics for high screen life

    Innovative pressure deposit coating

    Multi-layer printing processes with the highest level of precision possible

     

  • Software Development

    Automation software is essential to ensure a high level of both functionality and efficiency. A core competence of Jonas & Redmann is the development of individual software for technically complex machines and systems.

    Individual Software Solutions

    We develop individual software as either an integral part of your machines or as a complimentary application. You benefit from our experience with numerous control and visualization systems (Siemens, Beckhoff, Allen Bradley, customized).

    Software Development Portfolio

    High-level language programming

    Manufacturing Execution System (MES) interfaces

    System integration of measurement technology | Process technology

    Programming of industrial robots  

    Performance increase through software | Diagnosis and remote access

    • Germany Berlin Headquarters

      Administration

      Address for Suppliers

      • Jonas & Redmann | Headquarters
        Kaiserin-Augusta-Allee 113
        10553 Berlin
        Germany

       

      • Telephone: +49 30 23 08 66-0
      • Fax: +49 30 23 08 66-5099
      •  E-Mail
      • Jonas & Redmann | Delivery
        Reuchlinstr. 10 – 11
        10553 Berlin
        Germany

       

      • Telephone: +49 30 23 08 66-0
      • Fax: +49 30 23 08 66-5099
      •  E-Mail

      Visitors are asked to please register at Kaiserin-Augusta-Allee 113 at our main reception on the 6th floor.

      How to Find Us

      Coming from Tegel Airport

      • Take the autobahn onramp A 111 towards Dresden
      • Exit the autobahn at Heckerdamm
      • Follow the signs for Wedding/Spandau
      • Take the 2nd exit of the roundabout (Tegeler Weg)
      • Turn left at Osnabrücker Straße
      • Continue on Osnabrücker Straße, which becomes Kaiserin-Augusta-Allee
      • We are located a distance of 5.5 km from the airport

      Coming from Berlin Central Station

      • Starting from Washingtonplatz, travel east (in the direction of Friedrich-List-Ufer)
      • Turn right at Friedrich-List-Ufer
      • Turn right at Rahel-Hirsch-Straße
      • Turn right again onto Alt-Moabit, which becomes Kaiserin-Augusta-Allee
      • Continue on Kaiserin-Augusta-Allee
      • We are located a distance of 3.6 km from the Central Station

      Coming from Schönefeld Airport

      • Turn right onto B96a
      • Take the left onramp A113 and keep right
      • Continue on the A100, take the Beusselstraße exit
      • Turn right onto Beusselstraße travelling in the direction of Tiergarten
      • Turn right at Kaiserin-Augusta-Allee
      • We are located a distance of 33 km from the airport

      Public Transportation

      • You can reach us with the M27, 101, 106, 123 and TXL bus lines
    • Korea Cheongju

      Address

      • Jonas & Redmann Korea Co. Ltd.,
        503 Venture Plaza, Gangni 1 gil 7,
        Ochang-eup, CheongWon-gu, CheongJu-si,
        Chungbuk 28126,
        Korea
      • Telephone: +82 43 2110 762
      • Fax: +82 43 2110 763
      •  E-Mail

      How to Find Us

      Coming from Incheon International Airport:

      • By taxi: Take one of the exits 4-8 in the arrivals area (estimated taxi cost is approx. 150 €)
      • By rental car: use English version of GPS Navigation (driving time is estimated to be approximately 2 hours)
      • By bus: Purchase one „Long Distance Ticket“ to Cheongju– ticket counters are located at exit 8/ outdoor ticket counter located at exit 11, bus departs from station 10C (near exit 11)

      Coming from Cheongju Bus Station:

      • Take a taxi
      • Taxis are located directly opposite the bus station
      • Distance to JR Korea is approx.15 km (estimated taxi cost is 15 €)
    • China Suzhou City

      Address

      • Jonas & Redmann China Co. Ltd.
        Unit 05/06, 3rd Floor,
        Building B, No 5 Xing Han Street
        SIP, Suzhou City, Jiangsu Province,
        China Postcode: 215021

       

      • Telephone: +86 512 6298 8218
      • Fax: +86 512 6298 8190
      •  E-Mail

      How to Find Us

      Coming from the Suzhou Industrial Park Train Station:

      • Travel in the direction of West Zhihe Road
      • Turn left on Middle Suhong Road
      • Continue on West Suhong Road
      • Turn left on Xinghai Street
      • After 2.4 km, you will have arrived at our facilities

      Coming from Suzhou Train Station:

      • Take Suzhan Road, which becomes Guandu Road
      • Continue on Guandu Road
      • Turn right on Shanggao Road, which becomes Donghuan Road
      • Continue on Donghuan Road
      • Turn left on West Zhongxin Avenue
      • After 2.1 km, you will have arrived at our facilities

      Public Transportation:

      • You can reach us with the 26, 27, 28, 100, 118, 142, 160, 307, 818 bus lines
    • Taiwan Chu-Pei City

      Address

      • Jonas & Redmann Taiwan Ltd.
        3F-3, No. 1, Taiyuan 1 St., Chu-Pei City,
        Hsinchu County, 30288
        Taiwan
      • Telephone: +886 3 5600 599
      • Fax: +886 3 5600 579
      •  E-Mail

      How to Find Us

      Coming from Taiwan Taoyuan International (TPE) Airport:

      • Take the National Highway No.1 in the direction of Zhubei/Qionglin
      • Exit at Zhubei/Qionglin
      • Turn right onto Xianzheng 2nd Rd
      • Continue on for about 2 km
      • Travel time is approximately one hour

      Coming from Taiwan High Speed Rail Hsinchu Station:

      • THSR Hsinchu Station shuttle bus | exit No. 4
      • Travel time is approximately 15 minutes
    • USA Hillsboro

      Address

      • Jonas & Redmann USA, Inc.
        5035 NE Elam Young Parkway Suite 100
        Hillsboro, OR 97124
        USA
      • Telephone: +1 503 372 6443
      • Fax: +1 503 372 6445
      •  E-Mail

      How to Find Us

      Coming from Portland International Airport:

      • Take the I-205 S from NE Airport Way
      • Continue on I-205 S. Then take I-84 W / US-30 W in the direction of US-26 W
      • Take the 21B exit and continue on the I-84 W / US-30 W heading to Portland
      • Stay in one of the two left lanes in order to take the Salem exit
      • Continue on I-5 S
      • When the road forks, keep left in order to get on the I-405 N onramp and follow signs to Beaverton / Interstate 405 / US 26
      • Stay in one of the two right lanes in order to take the 1D exit for US 26 W in the direction of Beaverton
      • Continue on US-26 W
      • Take the 62A exit for Cornelius Pass Road S
      • Continue on NE Cornelius Pass Rd
      • Turn right on NE Cornell Road
      • Turn left on NE Elam Young Pkwy
      • Jonas & Redmann USA Inc. is located to your right

      Public Transportation from Portland International Airport:

      • Take the MAX Red Line in the downtown / Beaverton direction
      • Exit at the Gateway / NE 99th Ave station
      • Transfer to the MAX Blue Line to Hillsboro
      • Exit at the ID 9840 Hawthorn Farm MAX station
      • It is a 400 m walk to 5035 NE Elam Young Parkway Suit 100, Hillsboro
    • Germany Malterdingen Site

      Address

      • Jonas & Redmann | Site Malterdingen
        Riegeler Strasse 4
        79364 Malterdingen
        Germany
      • Telephone: +49 7644 92797-0
      • Fax: +49 7644 92797-110
      •  E-Mail

      How to Find Us

      Coming from Basel Mulhouse Freiburg Airport:

      • Take the Autobahn A 35
      • Stay on A35/ A5 until you reach L113 in Riegel am Kaiserstuhl
      • Continue on the A5 until you reach exit 59 – you are now leaving Riegel
      • Continue in the direction of Malterdingen
      • Take the first exit at the roundabout and then take an immediate right again

      Coming from the Central Station:

      • Take an EC/IC/ICE train to either Offenburg or Freiburg im Breisgau
      • Then take a connecting Regionalexpress train to Riegel-Malterdingen
      • Jonas & Redmann Malterdingen is located directly at the Riegel-Malterdingen train station

      Arrivals by plane are recommended via the following airports:

      • Frankfurt Main (243 km)
      • Stuttgart (185 km)
      • Zürich (180 km)
      • Karlsruhe/ Baden-Baden (90 km)
      • Basel-Mulhouse-Freiburg (90 km)
    • India Mumbai

      Address

      • Jonas & Redmann | India,
        International Marketing Corporation
        418, Swastik Chambers
        Sion Trombay Road
        Chembur
        Mumbai – 400 071
      • Telephone: +91 22 6684 0000
      • Fax: +91 22 6684 0099
      •  E-Mail

      How to Find Us

      Coming from International Airport Mumbai:

      • Take Nehru Rd until Service Rd
      • Turn left at Mumbai Domestic Airport Hotel to the left on Service Road / Western Express Highway
      • Turn left onto Sion-Bandra Link Rd and continue on the left side to stay on Sion-Bandra Link Rd
      • Turn left onto Dharavi Depot Rd until Lal Bahadur Shastri Rd, turn right
      • The Lal Bahadur Shastri Rd becomes to Station Rd, follow to the left
      • Continue on the Eastern Express Highway/ Mumbai-Agra National Hwy
      • Turn left onto Sumannagar Flyover and use the left lane to drive on Sion – Trombay Rd/VN Purav Marg
      • Turn left onto SG Barve Marg, IMC is on the left
    • Sales Photovoltaics

      Contact Person

      Dipl. Wirt. Ing. (FH)
      Wolfgang Sonnenburg
      Director Sales & Business Delevopment Photovoltaics

      Kaiserin-Augusta-Allee 113 | 10553 Berlin | Germany
      Telephone: +49 30 230 866-6270 | Fax: +49 30 230 866-6198
       E-Mail

    • Sales Energy Storage

      Contact Person

      M.Sc.
      Walter Mayrink
      Business Delevopment Manager

      Kaiserin-Augusta-Allee 113 | 10553 Berlin | Germany
      Telephone: +49 30 230 866-6274 | Fax: +49 30 230 866-6150
       E-Mail

    • Sales Medical Engineering

      Contact Person

      Dipl. Ing
      Frank Polak
      Head of Medical Engineering

      Kaiserin-Augusta-Allee 113 | 10553 Berlin | Germany
      Telephone: +49 30 230 866-5115 | Fax: +49 30 230 866-5195
       E-Mail

    • Sales Assembly Automation

      Contact Person

      Dipl. Ing.
      Peter Schneider
      Sales Engineer

      Kaiserin-Augusta-Allee 113 | 10553 Berlin | Germany
      Telephone: +49 30 230 866-5654 | Fax: +49 30 230 866-5099
       E-Mail

    • Administration

      Contact Us

      • Jonas & Redmann Group GmbH
        Kaiserin-Augusta-Allee 113
        10553 Berlin
        Germany
        • Telephone: +49 30 23 08 66-0
        • Fax: +49 30 23 08 66-5099
        •  E-Mail