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          • JR Competencies

            Jonas & Redmann have extensive expertise in the automation of complex and multi-layered production processes.

            Automation of Complex Processes

            We are particularly specialized in the development of technologies for production processes, which have either not yet been automated or were previously considered as non-automatable. Let us share our expertise so you can profit from our extensive process know-how from numerous projects in the high-tech sectors: photovoltaics, energy storage, medical engineering and assembly automation. With our extensive expertise, we offer our customers tried and tested processes and efficient system solutions for demanding applications.

            Portfolio for High-Tech Branches

            Development of new production technologies and the necessary machines

            Standardized platforms for automation, measuring technology and process technologies

            Laboratory equipment systems, individual plant systems, integrated production lines

          • Connection Technologies

            In automated assembly, the joining and connecting of the functioning units play a key role.

            Optimum Connection Solutions

            We integrate a wide range of connection technologies in our comprehensive solution for the assembly of electronic and automotive components.

            Connection Technologies Portfolio

            Joining technology

            Screw technology

            Press-fit technology | precision pressing

            Riveting technology

            Soldering for selective soldering

            Heat sealing

            Welding technology

            Adhesive and dosing technology

          • Marking & Processing

            In the production of high-tech products, sensitive or pliable materials pose high demands on processing and marking processes.

            Processing of High-tech Materials

            From hard-brittle silicon, to pliable ultrathin foils, through to fine hollow fibers – our engineering expertise makes it possible to process numerous high-tech materials. Our automation solutions come equipped with a high level of precision and quality to ensure your complex product is produced according to specifications.

            Marking and Processing Portfolio

            Filling / Dosing of solids and fluids

            Precision dispensing of pastes and adhesives

            Surface coating with pasty media

            Using die cutter for the shaping of foil blanks

            Z-folding of separators in accumulator production

            Reshaping of hoses/tubes

            Reshaping | Deep drawing of composite films

            Bundling and cutting of hollow fibers

            Laser marking

            Pad and ink-jet printing

            Labelling

          • Handling & Assembly

            Jonas & Redmann are specialists in the conception and production of highly intelligent assembly solutions as well as customized handling technology.

            Modular Assembly – Agile and Highly Flexible

            We offer scalable automated and semi-automated assembly and handling systems, for which various elements can be easily reconfigured.  By making sure our components are easily convertible, we ensure your flexibility and enable the production of various product types. The integration of additional modules with new functionalities into existing lines can be easily implemented.

            Assembly Portfolio

            Assembly of very small parts with high cycle times

            Precision and micro assembly machines             

            Sorting technology for bulk materials

            Pick & Place module | Assembly-handling modules

            Robotics (all kinematics)

            Palletization units

            Stacking units

            Dosing units

            Handling and Transport Portfolio

            Material feed

            Transfer systems

            Portal handling

            Special grippers for flexible materials

            Special grippers for hard/brittle and ultra-thin materials

            Transport and storage devices for sensitive products/customized

            Modular grippers for easy conversion when changing variants

            Workpiece carrier (WT) transfer systems

            AGV – Automated Guide Vehicles

            Overhead transport systems

          • Metrology

            We offer reliable in-line inspection technology and in-process analysis software for consistent quality management in ongoing production. We consider all metrologically relevant steps already during the conception phase of a machine or production line. On request, when finished, the complete solution includes comprehensive quality inspection and evaluation of each measuring cell as well as all inspected objects.

            Consitency in Quality Assurance

            Material receiving inspection

            Continuous testing and monitoring during production with integrated NIO parts removal system

            End-of-line Test

            Inspection Technology Portfolio

            Robot-vision systems

            Surface inspection

            Measurement of layer thickness

            Precision weighing

            Assembly and completeness check

            Code identification

            Inline measurement

          • Laser Technology

            We offer the integration of laser technology in automation technology paired with sound process competence in numerous laser applications.

            Highest Accuracy in Micro-Machining

            Due to the fact that we have our own laser laboratory and are in close cooperation with competence centers in the fields of laser sources and optics, we are able to keep up with rapid technological development and the implementation of customer-specific laser processing systems.

             

            Structuring of Solar Cells

            Automated tab welding in the production of lithium-based battery cells

            Cutting | Separation of solar cells

            Stripping | Decoating e.g. of enameled copper wire in stator production

            Marking

          • Screen Printing

             

            Jonas & Redmann are leading producers of fully-automated screen printing systems for the front and backside metallization of crystalline silicon solar cells.

            High Screen Quality and Low Paste Consumption

             

            X

            Specific development, having taken place in the field of screen printing since 2009, and combined with our expertise in the processing and handling of hard-brittle materials, has led to pioneering metallization systems and helped to equip them with competitive and unique selling point features. We would be happy to incorporate our expertise in industrial screen printing into your project.

            Highest possible level of accuracy in object orientation and screen printing

            Soft-Print Technology through low-contact transport and processing strategies

            Unique screen lift kinematics for high screen life

            Innovative pressure deposit coating

            Multi-layer printing processes with the highest level of precision possible

             

          • Software Development

            Automation software is essential to ensure a high level of both functionality and efficiency. A core competence of Jonas & Redmann is the development of individual software for technically complex machines and systems.

            Individual Software Solutions

            We develop individual software as either an integral part of your machines or as a complimentary application. You benefit from our experience with numerous control and visualization systems (Siemens, Beckhoff, Allen Bradley, customized).

            Software Development Portfolio

            High-level language programming

            Manufacturing Execution System (MES) interfaces

            System integration of measurement technology | Process technology

            Programming of industrial robots  

            Performance increase through software | Diagnosis and remote access